2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04
by Jay Drew & Ken Slater
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Winter at the Fletcher House
We have moved our mirror class to the Fletcher House conference center in Chester, VT for the winter. It is plowed, has running water, flush toilets, heat and plenty of space - luxury winter accommodations!
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Winter at the Fletcher House
Early Saturday morning, the conference room is converted to a mirror lab. Fran arrived early as Carl and Dave worked on finishing the setup.
Almost Ready
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Winter at the Fletcher House
The first set of students arrive and begin to work. The heat lamp for warm pressing glows at center rear.
Students Arrive
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Winter at the Fletcher House
The room begins to fill, although more students are still to arrive. But the noise level is up, voices and squeaks from laps fill the air!
Getting Busy
Completions
We always like to highlight completions, and Dave B finished up in record time using only one hand today!
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Completions
With Dave K standing by his side, Dave B proudly holds his completed mirror. He started grinding in October, and finished up in 3 sessions.
Dave B is Done!
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Completions
Dave had surgery on his right arm, but that did not slow him down. He only used his left arm to make this 8" mirror. Deb stands by while he presses his lap and mirror before finishing it this day.
Using One Arm
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Completions
Zhenya, who finished up last session, show of his mirror coating certificate from Optic Wave Labs while proud father Carl glows on the right.
Zhenya & Carl
Mirror Makers at Work
Here we have photos of most of our mirror makers at work. Everyone here is polishing or figuring.
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Orla works away in the foreground, while Cody & Orla get set up on the next bench. Rick is polishing in the background, and instructor Ray is holding a spray bottle on the right.
Erin, Cody, Orla & Rick
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Fran has drawn a circle on the back of his mirror to help him maintain constant stroke lengths.
Fran
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Michael looks on as Ray does a polish test with a laser for him.
Michael & Ray
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Carl is carefully cleaning Tatyana's mirror prior to testing.
Carl Cleans
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Tatyana polished her 4¼ inch mirror.
Tatyana Polishes
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Jean enjoys a laugh as she chats with people as she works to polish a stubborn edge.
Jean enjoying work
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Francis polishes one of the three 12" flats he is working on.
Francis Polishes
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Ryan & Dan drove in from the Syracuse, NY area to attend class.
Ryan & Dan
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Mirror Makers at Work
Katie and David work on benches on the south side of the room.
Katie & David
Polishing Lecture
Ray delivers the polishing lecture to an attentive audience.
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Polishing Lecture
Ray illustrate a point about polishing as he reviews the steps and techniques used in this stage.
Ray Illustrates
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Polishing Lecture
Ray listens as Dave K makes a point and Orla takes notes. This is the very comfortable Fletcher House living room, a nice place for lectures.
Interaction
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Polishing Lecture
There are another half-dozen students sitting off camera at right front, and Ray listens to a question from one of them.
More Questions
Nice, Compact Tester
This compact tester was built by Alan Wildgoose and is on loan to Orla, who brought it to class.
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Nice, Compact Tester
Good view of the compact X-Y stage, and adhesive magnet which holds the razor blade.
Compact Tester
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Nice, Compact Tester
Cody take a look thru the tester. Erin, Orla & Rick wait their turn.
Cody Looks
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Nice, Compact Tester
Using magnetic attachment for the knife edge allows it to easily flipped to the side you prefer. For storage and transport, it can be moved so it does not project above the top of the wood.
Flipped Knife Edge
Pitch Dungeon
Jay banished himself to the 'Pitch Dungeon' (basement) where he made and repair pitch laps for students.
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Pitch Dungeon
Rick, Orla, Cody, Erin & Jay chat while a batch of pitch melts in the toaster oven.
Waiting for Pitch to Melt
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Pitch Dungeon
Jay pours pitch into a lap mat resting on the mirror while Erin waits to press the plaster disk substrate onto the melted pitch.
Making a Lap
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Pitch Dungeon
Cody blows on the warm pitch trying to speed its hardening. Too bad, it still took about 20 minutes to harden up.
Cody Cools It
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Pitch Dungeon
Michael broke a couple of facets while channeling, and he brought it down to have some replacement pitch poured in.
In for Repairs
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Pitch Dungeon
Here is how a new lap looks right after it comes out of the mold.
Rick's New Lap
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Pitch Dungeon
Using a razor blade and a pair of pliers for a mallet, Rick chips away at pitch facets that are hanging over the edge of his substrate.
Rick Trims
Grinding a 24-Inch
Josh brought his 24" mirror to continue grinding it. At 80 pounds, it's quite a mirror to lug around.
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Grinding a 24-Inch
Josh made a metal stand and uses a rubber mat to support the 24 inch mirror while he grinds it.
Josh Grinds
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Grinding a 24-Inch
Jack & Rick talk to Josh, who has his hand on the 18" tile tool.
Jack, Rick & Josh
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04Grinding a 24-Inch
Dave K gestures as he talks about grinding a mirror that size. Instructor Phil, on the right, is advising Josh on this project.
Josh, Dave K & Phil
People & Things
Mirror Class is also a social event, and many club members hang out and talk during class.
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Dave S & Deb talked on the couch in the lobby.
Dave S & Deb
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Ken always wears a Santa Hat to December mirror class.
Ho-ho-ho!
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Gerry & Don socialize at the bar.
Gerry & Don
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Rick & Don talk about making refractors in the conference center.
Rick & Don
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Cecilia & Erin relax in the lobby.
Cecilia & Erin
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Jay brought this 16 power US Navy 1942 Spyglass for all to enjoy.
Spyglass!
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Rick works on labeling his achromatic lens elements, tools and flats - 9 pieces of glass in all.
Rick Inventories
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Francis, Jay & Ray talk in the kitchen.
Francis, Jay & Ray
2010-11 Stellafane Mirror Class Session 3 held on 2010-Dec-04People & Things
Phil reviews a document at the bar and discusses it with Don. Dave K, Gerry and Erin chat at the rear.
Phil
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